Exothermic connections

Application: Exothermic welding is a modern method of permanently connecting conductive elements using a molten copper alloy. CAT’ADVANCED WELD technology provides connections of the highest electrical quality, resistant to corrosion and mechanical loads – without the need for an external power source. The system allows for quick, reliable and repeatable connection of various materials (tape, grounding rods, reinforcing bars, stainless steel), eliminating the risk of so-called cold connections. The innovative CEW-EI electronic igniter guarantees a safe and intuitive welding process – even in difficult field conditions.:
Characteristics:
  • Molecular connection of conductors – high durability and conductivity.
  • Battery powered – full mobility and work safety.
  • High resistance to corrosion and mechanical stress.
  • Intuitive operation – ideal in the field.
  • Compliance with IEEE 837 and UL 467 standards.
Additional technical information:
  • The LED display shows the battery charge level and the number of welds performed.
  • Electronic ignition with a second safety
    button.
  • Power supply: 4 x 18650 lithium batteries (rechargeable).Power supply: 4 x 18650 lithium batteries (rechargeable).
  • Device adapted for use with protective gloves.

Other equipment

Product catalog Poland
Sicame Group product catalog
Catalog card
Assembly instructions

Contact us

+48 22 622 64 01
Sicame Polska Sp. z o.o.
Puławska 366
02-819 Warszawa

Available sizes:

Round cables: 25 mm² to 120 mm²
Ribbons: 25×3 mm to 30×2 mm

*For other cross-sections, please contact biuro@sicame.pl.

NOTE – Good form indicator:

Flowchart Diagram
CEW
CATU EXOTHERMIC WELD
-XXXXXXX

Przekrój przewodu uziomowego
głównego [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Typ połączenia

E – połączenie krańcowe
T – połączenie typu T
X – połączenie krzyżowe
P – połączenie równoległe

Przekrój przewodu uziomowego
odgałęzionego [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Exothermic Products
Product Characteristics Catalogue number
Electronic igniter Warning light and sound signal. Starts by pressing two buttons simultaneously. Minimum 5000 splices. Includes 1.8 m cable and USB-C charger. CEW-EI
Mold holder Universal handle fits all configurations. Comfortable to use with gloves. High temperature resistance. CEW-HC
Welding powder Welding material with copper and aluminum oxide. Safe transport and storage. Available in packages: 65 g, 90 g, 115 g, 150 g, 200 g. CEW-WPXXX
Graphite form Contains a metal plate indicating the required amount of powder (from 65 g to 200 g) depending on the customer's needs. Catalog number determined by configuration. CEW-XXXXXX
Connection type
Connection typeAppearanceMain wire mm²Branch wire mm²Form designationExothermic charge designation
Final connection (E)End Connection2525CEW-025E025CEW-WP65
3535CEW-035E035CEW-WP65
5050CEW-050E050CEW-WP90
7070CEW-070E070CEW-WP90
9595CEW-095E095CEW-WP150
120120CEW-120E120CEW-WP150
T-connection (T)T Connection2525CEW-025T025CEW-WP65
3535CEW-035T035CEW-WP65
5050CEW-050T050CEW-WP90
7070CEW-070T070CEW-WP90
9595CEW-095T095CEW-WP115
12095CEW-120T095CEW-WP150
120120CEW-120T120CEW-WP150
Cross connection (X)Cross Connection2525CEW-025X025CEW-WP65
3535CEW-035X035CEW-WP65
5050CEW-050X050CEW-WP90
7070CEW-070X070CEW-WP115
9595CEW-095X095CEW-WP150
12095CEW-120X095CEW-WP200
120120CEW-120X120CEW-WP200
Parallel connection (P)Parallel Connection2525CEW-025P025CEW-WP65
3535CEW-035P035CEW-WP65
5050CEW-050P050CEW-WP90
7070CEW-070P070CEW-WP90
9595CEW-095P095CEW-WP115
12095CEW-120P095CEW-WP200
120120CEW-120P120CEW-WP200
Main band / Branch band
Tape end connection25x3 mm25x3 mmCEW-253E253CEW-WP90
30x2 mm30x2 mmCEW-302E302CEW-WP65
T-type connection of the band iron30x3 mm30x3 mmCEW-303T303CEW-WP90
25x3 mm25x3 mmCEW-253T253CEW-WP90
Cross connection of the band iron25x3 mm25x3 mmCEW-253X253CEW-WP115
30x2 mm30x2 mmCEW-302X302CEW-WP150
Legend:Final Connection (E), T-connection(T), Cross connection (X), Parallel connection (P)
End Connection Final Connection
T Connection T-connection
Cross ConnectionCross connection
Parallel Connection Parallel connection
Flowchart Diagram
CEW
CATU EXOTHERMIC WELD
-XXXXXXX

Cross section of grounding wire
main [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Connection type

E – End connection
T – T-connection
X - Cross connection
P - Parallel connection

Cross section of grounding wire
branch [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Flowchart Diagram
CEW
CATU EXOTHERMIC WELD
-XXXXXXX

Cross section of grounding wire
main [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Connection type

E – end connection
T – T-connection
X - cross connection
P - parallel connection

Cross section of grounding wire
branch [mm²]

(025, 035,
050, 070,
095, 120,
253, 302)

Available sizes: Round cables: from 25 mm² to 120 mm² Tapes: from 25x3 mm to 30x2 mm
*For other cross-sections, please contact biuro@sicame.pl.
NOTE - Marking of good form:
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